Training Certificate

Prolific Consultants FZE Certificate of Course Completion will be issued to all attendees.

Course Introduction

Total Productive Maintenance (TPM), a key l tool, is an initiative for optimizing the effectiveness of equipment. TPM is team-based productive maintenance and requires active participation by everyone from production workers and maintenance personnel to engineering departments and top management.

TPM draws from the behavioral sciences as well as the traditional engineering disciplines in creating a manufacturing environment in which preventive maintenance activities are viewed as everyone’s responsibility. Operators no longer just operate and call the maintenance department when a breakdown occurs. They also autonomously perform certain routine preventive maintenance activities such as cleaning, inspection, lubrication, and running adjustments. Maintenance personnel are then free to employ their skills on higher level preventive maintenance activities and overhauls. Everyone views goals of zero breakdowns, maximizing productivity, and zero product defects as shared responsibilities.

Course Objective

The course will provide participants with a detailed understanding of TPM. Participants will also learn about the roles and responsibilities and importance of team involvement in TPM, how to develop a TPM implementation plan and the critical factors for a successful TPM programme.

Suitable For

Managers, Engineers, Supervisors and other operational personnel from production, manufacturing, engineering and maintenance.

Training Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos & General Discussions

Course Content

• Introduction to Total Productive Maintenance (TPM)
• Proactive vs. Reactive Approach to Total Productive Maintenance
• The 8 Pillars of Total Productive Maintenance
• Overall Equipment Effectiveness (OEE ) and Loss Analysis
• Total Productive Maintenance (TPM) Improvement Strategies
• Autonomous Maintenance
• Focused Improvement
• Planned Maintenance
• Early Equipment Management
• Education and Training
• Roles and Responsibilities and Team Involvement in TPM
• Developing an Implementation Strategy and Plan
• Critical Success Factors for TPM implementation

Case Studies, Role Plays, Videos, Discussions, Last Day Review & Assessments will be carried out.

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